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Building a Portable Modular Solar Power Supply

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In this project, I designed and built a Portable Modular Solar Power Supply using custom 3D-printed parts, a lithium battery system, USB-C charging, and adjustable output modules.

The system can be charged using both solar panels and USB-C input. The adjustable solar panel mechanism allows better alignment with sunlight for improved charging efficiency.

Depending on the selected DC-DC module, the system can provide different output voltages such as:

  • 5V
  • 6V
  • 9V
  • 12V

Features:

  • Portable and compact design
  • Adjustable solar panel angle
  • USB-C charging support
  • Battery level indicator
  • Reverse current protection
  • Modular output system
  • Fully custom 3D-printed enclosure

In this video, I show:

  • 3D printing process
  • Circuit overview
  • Electronics wiring
  • Mechanical assembly
  • Final system setup

Electronic Components
•DD05CVSA 3.7V to 5V/6V/9V/12V DC-DC Boost Converter Module
https://s.click.aliexpress.com/e/_c3jki9tD
https://s.click.aliexpress.com/e/_c4dGshRH
•USB-C Female Connector ×2
https://s.click.aliexpress.com/e/_c3QlbQan
https://s.click.aliexpress.com/e/_c3WtvQWB
•3V Solar Panels ×2
https://www.aliexpress.com/item/1005005825496564.html
•3.7V Lithium Batteries ×2
https://www.aliexpress.com/item/1005007513350565.html
•Battery Level Indicator Module
https://s.click.aliexpress.com/e/_c3mNqoHd
https://s.click.aliexpress.com/e/_c4F3fCSB
•1N5819 Schottky Diodes ×2
https://s.click.aliexpress.com/e/_c4sNn7Qj
https://s.click.aliexpress.com/e/_c3rsofcX
•ON/OFF Switch
https://s.click.aliexpress.com/e/_c2uZn3E7
https://s.click.aliexpress.com/e/_c3kUSDtt
•Electrical Wires(26 AWG)
https://s.click.aliexpress.com/e/_c4MCrCvd
https://s.click.aliexpress.com/e/_c44Gu3cJ
•Heat Shrink Tubing
https://s.click.aliexpress.com/e/_c4kFO6l9
https://s.click.aliexpress.com/e/_c42Cs04T

The 3D printable files for this project are available on MakerWorld using the link below.

https://makerworld.com/models/2801686?appSharePlatform=copy

More DIY electronics and 3D printing projects coming soon.

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